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I live in Ludington, work in Manistee. Last year it was my first experience "commuting" to work and back. Up until starting at Benchley's I was always working close to home. I'm not complaining, its nice to listen to the radio and relax on the 30 mile trip to work and back. We all are buying fuel, and its not fun at all. So with that in mind, I took a discussion that Kevin and I had while pedal-powering to the beach. We had a collapsable cooler, extra clothing, food and beverage, folding chair, a bunch of beach stuff crammed into backpacks. I figured it would be nice to have a trailer to put that stuff into.

So with help & company of Mr. Burgess I put that plan into action last night. It's healthy for my chubby self, it saves gas which saves money, and its good for the environment. It's a cargo trailer for my bike. For 20 dollars worth of hardware, some recycled bicycle wheels, and a few hours of tinkering, its almost done. I have photos of course. Its not finished but will be today after I install the deck. It pulls with ease, I took it for a 3 mile ride last night after I got done with it. If you need or want plans let me know and I'll hook ya up.







The piping is electrical conduit, which is 3 bucks for ten feet. I used about 25 feet, just buy 30 and use the rest to make a wind chime. Also, drill the holes and bolt together one at a time, or you will never line them up. I learned this from Google, where I read and learned from others mistakes.



















This is an angled peice of aluminum I cut to use as "forks" for the wheels. The wheel axel fits nicely into the notch, then just tighten it up.



























Assembly of the trailer. Frame works done now putting on the wheels.







Had to flex my wheel mounts a little in order to make it fit. "engineering"







This was Kev's idea, fashioned a pipe bender out of bike parts. Worked perfectly! Had to put an arc in the tongue of the trailer to fit over the rear wheel of the bike.















Drilling to mount the tounge to the frame.











The hitch, simply a carribeaner and a couple hose clamps.







For the trailer I just bashed a dowel into the pipe and drilled a small pilot then screwed in the eyelet hook. Snap onto the carribeaner, and you in buisness!



















So there was my friday night project. With some help from Kevin and the use of some of his tools we have a trailer to take tot he beach next time. Good thing the water is 47 degrees. Oh well, at least now we have one for next time.

6 Comments

Manda Comment by Manda on August 16, 2008 at 1:25pm
It looks like you did well Josh! My husband is building a rack to haul kayaks on top of a pop up camper right now so I totally know a mans desire to build things. If you had been lazy you probably could have just bought one of those things people haul their kids in behind bikes but instead you had creativity, imagination and skill to make something totally of your own. Great job!

You will have the best time taking it to the beach knowing you two did it on your own.
Woody Comment by Woody on August 16, 2008 at 3:50pm
Nice job!
I really liked how you took the pictures "step by step"
ya know, if you put a board on there..add 2 milk crates
you can haul groceries or a keg?
Woody Comment by Woody on August 16, 2008 at 3:51pm
you can call it the "Gosh by Josh"
Woody Comment by Woody on August 16, 2008 at 3:55pm
better idea..now that gas prices are likely going to stiffle car use..I can see a future for the Chinese "Rickshaw"..this could be a "single handled "Josh Shaw"!
Now all we need is the Chinese dude to pull it?
ED Comment by ED on August 20, 2008 at 2:40pm
Selfhelp at it again!! I'm impressed!! It looks awesome. :)
Nicholas McKenney Comment by Nicholas McKenney on October 1, 2008 at 4:14am
Actually, now that you mention it, I live in Grand Rapids, and I've seen a rickshaw out this summer giving rides in Riverside Park and the neighborhoods nearby.

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